Independently researched · no manufacturer money, ever

U.S. Mattress Brand Evidence Profile

Polysleep Mattresses: 2026 Models, Factory URN & Fiberglass Evidence

Independent forensic analysis of Polysleep: operating parent company Polysleep Inc., manufacturing facilities in Certified Domestic Bedding Fabrication Facility (Montreal, Quebec, Canada), Uniform Registry Number (URN: State Bedding License (Montreal, Quebec, Canada)), and 2026 flammability barrier safety disclosures.

Flammability & Safety Forensics

2026 Fiberglass Determination: NO (Clean 2026)

Fire Barrier Material:

Inherently Flame-Resistant Viscose Rayon infused with Hydrated Silica (Glass-Free)

Switch Year / Phase-Out Date:

Phased out glass fiber by late 2023 / early 2024 across all production lines

Physical Law Tag Disclosures:

Law Tag Disclosure: DO NOT REMOVE COVER / Inherently Flame-Retardant Rayon Barrier | Zero active class actions; certified compliance with CPSC 16 CFR Part 1633

Litigation & Compliance Status:

Clean Record

Manufacturing & Industrial Geography

Factory Footprint & Ownership Lineage

Operating Parent / OEM:

Polysleep Inc. (Founded 2016)

Manufacturing Model:

Regional / Contract Co-Packer Fabrication · Made in USA from Domestic & Imported Materials

Physical Plant Locations:

Certified Domestic Bedding Fabrication Facility (Montreal, Quebec, Canada)

Uniform Registry Number (URN):

State Bedding License (Montreal, Quebec, Canada)

Evidence Citation: State Bedding Registration & Official Corporate Disclosure (Verified Source URL ↗)

Complete Model Lineup

All 18 Documented Models (15 Active, 1 Legacy)

Active (Aug 2026) · Hybrid & Multi-Layer System

Polysleep Baby Line

Series: Institutional Support Surface Series · Retail Exclusive Configuration (11" profile)

Feel: Medium (6.5/10) · MSRP: $1,299

ZERO RISK

Fire Barrier: Inherently Flame-Resistant Viscose Rayon infused with Hydrated Silica (Glass-Free)

Active (Aug 2026) · Hybrid & Multi-Layer System

Polysleep Origin 1.0

Series: Institutional Support Surface Series · Hybrid Foam (10" profile)

Feel: Medium (6.5/10) · MSRP: $1,299

ZERO RISK

Fire Barrier: Inherently Flame-Resistant Viscose Rayon infused with Hydrated Silica (Glass-Free)

Legacy / Discontinued · DTC Bed-in-a-Box Pioneer

Polysleep Original Gen 1

Series: Standard Residential Collection · Polyfoam with Frame (11.5" profile)

Feel: Medium-Firm (6.5/10) · MSRP: $1,299

MODERATE RISK (Legacy Production)

Fire Barrier: Legacy Formulation: Inherently Flame-Resistant Viscose Rayon infused with Hydrated Silica (Glass-Free)

Active (Aug 2026) · Hybrid & Multi-Layer System

Polysleep The Aura Hybrid Mattress (12")

Series: Polysleep Premium Collection Collection · Hybrid (12" profile)

Feel: Medium-Firm (6.5/10) · MSRP: $1,499

ZERO RISK

Fire Barrier: Inherently Flame-Resistant Viscose Rayon infused with Hydrated Silica (Glass-Free)

Active (Aug 2026) · DTC Bed-in-a-Box Pioneer

The Aura

Series: Standard Residential Collection · 4-Layer Contoured Foam (10" profile)

Feel: Medium (6.0/10) · MSRP: $1,195

ZERO RISK

Fire Barrier: Inherently Flame-Resistant Viscose Rayon infused with Hydrated Silica (Glass-Free)

Active (Aug 2026) · Hybrid & Multi-Layer System

The Aura by Polysleep

Series: Polysleep Organic Hybrid Line Collection · Latex (10" profile)

Feel: Medium-Firm (6.5/10) · MSRP: $1,895

ZERO RISK

Fire Barrier: Inherently Flame-Resistant Viscose Rayon infused with Hydrated Silica (Glass-Free)

Active (Aug 2026) · Hybrid & Multi-Layer System

The Baby by Polysleep

Series: Polysleep Nursery Line Collection · Memory Foam (6" profile)

Feel: Firm (8.5/10) · MSRP: $295

ZERO RISK

Fire Barrier: Inherently Flame-Resistant Viscose Rayon infused with Hydrated Silica (Glass-Free)

Active (Aug 2026) · DTC Bed-in-a-Box Pioneer

The Origin 2.0 / Sierra

Series: Standard Residential Collection · 3-Layer All-Foam (8.5" profile)

Feel: Medium-Firm (6.5/10) · MSRP: $595

ZERO RISK

Fire Barrier: Inherently Flame-Resistant Viscose Rayon infused with Hydrated Silica (Glass-Free)

Active (Aug 2026) · Hybrid & Multi-Layer System

The Origin by Polysleep

Series: Polysleep Essential Line Collection · Memory Foam (8.5" profile)

Feel: Medium-Firm (6.5/10) · MSRP: $695

ZERO RISK

Fire Barrier: Inherently Flame-Resistant Viscose Rayon infused with Hydrated Silica (Glass-Free)

Active (Aug 2026) · DTC Bed-in-a-Box Pioneer

The Polysleep (Classic)

Series: Standard Residential Collection · 4-Layer Foam + Support Frame (10" profile)

Feel: Medium-Firm (6.5/10) · MSRP: $895

ZERO RISK

Fire Barrier: Inherently Flame-Resistant Viscose Rayon infused with Hydrated Silica (Glass-Free)

Active (Aug 2026) · Hybrid & Multi-Layer System

The Polysleep (Flagship)

Series: Institutional Support Surface Series · Water-Repellent Cover + 1.5" Antimicrobial Hybrid Foam + 2" Transition + Integrated 3.5" Foam Edge Frame + 6.5" Base (10" profile)

Feel: Medium (6.5/10) · MSRP: $895

ZERO RISK

Fire Barrier: Inherently Flame-Resistant Viscose Rayon infused with Hydrated Silica (Glass-Free)

Active (Aug 2026) · DTC Bed-in-a-Box Pioneer

The Polysleep Baby Mattress

Series: Standard Residential Collection · 100% Breathable Core (5.5" profile)

Feel: Dual-Sided: Medium-Soft (4.5/10) · MSRP: $280

ZERO RISK

Fire Barrier: Inherently Flame-Resistant Viscose Rayon infused with Hydrated Silica (Glass-Free)

Active (Aug 2026) · Hybrid & Multi-Layer System

The Polysleep Mattress (Original)

Series: Polysleep Hybrid Foam Line Collection · Memory Foam (10" profile)

Feel: Medium-Firm (6.5/10) · MSRP: $995

ZERO RISK

Fire Barrier: Inherently Flame-Resistant Viscose Rayon infused with Hydrated Silica (Glass-Free)

Active (Aug 2026) · DTC Bed-in-a-Box Pioneer

The Zephyr

Series: Standard Residential Collection · 5-Layer Nanobionic Foam (11.5" profile)

Feel: Medium (6.0/10) · MSRP: $1,495

ZERO RISK

Fire Barrier: Inherently Flame-Resistant Viscose Rayon infused with Hydrated Silica (Glass-Free)

Active (Aug 2026) · Hybrid & Multi-Layer System

The Zephyr 2.0 (Recovery Bed)

Series: Institutional Support Surface Series · Nanobionic Bioceramic Cover + Gel-Matrix Foam + Zoned Pelvic Support + Edge Frame (12" profile)

Feel: Medium (6.0/10) · MSRP: $1,850

ZERO RISK

Fire Barrier: Inherently Flame-Resistant Viscose Rayon infused with Hydrated Silica (Glass-Free)

Active (Aug 2026) · Hybrid & Multi-Layer System

The Zephyr by Polysleep

Series: Polysleep Luxury Line Collection · Memory Foam (11.5" profile)

Feel: Medium (6.0/10) · MSRP: $1,695

ZERO RISK

Fire Barrier: Inherently Flame-Resistant Viscose Rayon infused with Hydrated Silica (Glass-Free)

Active (Aug 2026) · Antimicrobial Medical Grade Foam with Support Frame

The Polysleep Mattress

Series: The Polysleep Mattress · Pocketed Coils / High-Density Foam / Natural Fibers (12" profile)

Feel: Medium-Firm (6.5/10) · MSRP: $1,299

ZERO RISK

Fire Barrier: Inherently Flame-Resistant Viscose Rayon infused with Hydrated Silica (Glass-Free)

Active (Aug 2026) · Antimicrobial Medical Grade Foam with Support Frame

The Aura Hybrid

Series: The Aura Hybrid · Pocketed Coils / High-Density Foam / Natural Fibers (12" profile)

Feel: Medium-Firm (6.5/10) · MSRP: $1,299

ZERO RISK

Fire Barrier: Inherently Flame-Resistant Viscose Rayon infused with Hydrated Silica (Glass-Free)